Direct Reduced Iron (DRI), also known as Sponge Iron, offers an alternative steel production route to BF-BOF and Scrap-EAF routes. In DRI, iron ore is reduced in its solid state – unlike BF process where a liquid metal is formed during reduction. DRI can then be transformed to steel in electric arc furnaces. DRI production is common in Middle East, South America, India and Mexico.

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Ernest Henry Mining: Magnetite Processing. Magnetite Processing, The magnetite extraction plant adjoins the copper-, is a form of iron ore It is a benign and highly magnetic substance used primarily in

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To process taconite, the ore is ground into a fine powder, ... (Fe 2 O 3), an exothermic reaction that reduces the cost of pelletizing the concentrate. E. W. ... Major producers of iron ore pellets from taconite in North America include Iron Ore Company of Canada, ...

Midrex is an innovative ironmaking process, developed for the production of direct-reduced iron (DRI) from iron ores and primarily natural gas. Midrex is a gas-based shaft furnace process that converts iron oxides – in the form of pellets or lump ore – into direct reduced iron (DRI).

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Pelletizing is the process of compressing or molding a material into the shape of a pellet. A wide range of different materials are pelletized including chemicals, iron ore, animal compound feed, and more.

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Dry iron ore processing The mining activity produces lots of materials with no commercial value. That is because the iron ore traded in the market must be composed of at least 58% of ore.

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Beneficiation of Iron Ores Iron ore is a mineral which is used after extraction and processing for the production of iron and steel. The main ores of iron usually contain Fe2O3 (70 % iron, hematite) or Fe3O4 (72 % iron. magnetite).

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 · Further processing of magnetite involves agglomeration 1 and thermal treatment of the concentrate to produce pellets which can be used directly in blast furnaces or in direct reduction steel-making plants. The pellets contain 65% to 70% iron, which is a higher grade than the hematite DSO currently being exported from the Hamersley province ...